What could a turnkey solution include?

Inspection Procedure :

– Signed by a ASNT level 3 (UT)
– Specific and exclusive to some instruments
– Very detailed (configuration, calibration, …)
– Prepared, tested and ready to deliver quickly
– Presented with our client logo
– “Scan plans” specific to the project (in extra)

Configuration Files :

– Specific instrument configuration files
– Optimized for the applications

Report Templates in Excel format :

– Report templates in editable Excel format

Demonstration reports :

– Detailed performance tests reports
– On real or machined reflectors in samples
– Internal prequalification according to standards
– Tests inspection data available (if applicable)

Practice Data Files :

– Example data files for analysis practice
– Example of results from real problematics

Accessory Equipment :

– Scanners
– Probes
– Wedges
Calibration blocks

Technical Support :

– Training (general or specific)
On-site support
– Data analysis and review
– Remote technical support

List of available solutions for the Mining industry :

GEN-PAM-001 – Thickness Loss Detection – Manual Phased-Array UT

Standard(s) :
– ASTM E797
– ASME, Sect. V, Art. 4

Material(s) :
– Carbon steel (P-No: 1)
– Stainless steel (P-No: 4)

Thicknesses : from 0.100’’ (2,5 mm) to 2.0’’ (51 mm)

Diameters : 3.0’’ (76 mm) and above

Temperatures : from -20°C (-5°F) to 150°C (300°F)

Indication(s) of interest :
– Erosion at the opposite surface
– Corrosion and pitting at the opposite surface

Advantages :
– Fast coverage of large surfaces
– Excellent probability of detection of localized thickness loss
– Screenshots recording
– Accurate sizing of indications
– Accurate thickness measurement

Available Elements :
Detailed procedure
– Excel report tempalte
– Demonstration  report
– Probe and wedges
– Instrument configurations
– Training and technical support

PAM Crusher_2

MIN-PAE-013 – Piping Thickness Mapping – Encoded Phased-Array UT

Standard(s) :
– ASTM E797

Material(s) :
– Carbon steel
– Stainless steel

Thicknesses : from 0.100’’ (2,5 mm) to 1.0’’ (25,4 mm)

Diameters : from 3.0’’ (76 mm) to 36’’ (915 mm)

Temperatures : from -20°C (-5°F) to 115°C (240°F)

Indication(s) of interest :
– Erosion at the opposite surface
– Corrosion and pitting at the opposite surface

Advantages :
– Recorded data for future comparison
– Excellent probability of detection of localized thickness loss
– Accurate sizing of indications
– Accurate thickness measurement
– Possibility to privide results in Excel format

Available Elements :
– Detailed procedure
– Excel report tempalte
– Demonstration report
– Scanner, probe and wedges
– StaThick software to provide results in Excel format
– Instrument configurations
– Training and technical support

PAE Piping

MIN-PAE-010 – Shell Thickness Mpping – Encoded Phased-Array UT

Standard(s) :
– ASTM E797

Material(s) :
– Carbon steel
– Stainless steel

Thicknesses : from 0.100’’ (2,5 mm) to 2.0’’ (51 mm)

Diameters : 12.0’’ (305 mm) and above

Temperatures : from -20°C (-5°F) to 150°C (300°F)

Indication(s) of interest :
– Erosion at the opposite surface
– Corrosion and pitting at the opposite surface

Advantages :
– Recorded data for future comparison
– Excellent probability of detection of localized thickness loss
– Accurate sizing of indications
– Accurate thickness measurement
– Possibility to privide results in Excel format

Available Elements :
– Detailed procedure
– Excel report tempalte
– Scanner, probe and wedges
– StaThick software to provide results in Excel format
– Instrument configurations
– Training and technical support

Solution PAE Thickness Mining_mod

MIN-PAM-210 – Gear Teeth Inspection – Manual Phased-Array UT

Standard(s) :
– ASTM, E114
– ASTM, E587

Material(s) :
– Carbon steel

Teeth Height : from 1.0’’ (25 mm) to 8.0’’ (200 mm)

Cleaning : rough grease removal with a scapper is usually sufficiant

Temperatures : from -20°C (-5°F) to 95°C (200°F)

Indication(s) of interest :
– Cracks within tooth volume
– Excessive wear, dents

Advantages :
– Minimal cleaning
– Possibility to save screenshots
or record crack profile with an encoder
– Excellent probability of detection
– Accurate crack sizing
– Intuitive interpretation

Available Elements :
– Detailed procedure
– Excel report tempalte
– Scanner, probe and wedges
– Instrument configurations
– Training and technical support

PA Gear Teeth

MIN-PAM-202 – Shafts and Pins Inspection from the Extremity – Manual Phased-Array UT

Standard(s) :
– ASTM, E114
– ASTM, E587

Material(s) :
– Carbon steel
– Stainless steel

Lengths : from 3.0’’ (75 mm) to 48.0’’ (1220 mm)

Diameters : 1.0’’ (25 mm) and greater

Temperatures : from -20°C (-5°F) to 65°C (150°F)

Indication(s) of interest :
– Circumferential cracks
– Excessive circumferential wear

Advantages :
– Fast inspections
– Excellent probability of detection
– Easier interpretation (vs UT)
– Screenshots recordings

Available Elements :
Detailed procedure
– Excel report template
– Probe
– Instrument configuration
– Training and technical support

PAM Dragline Pin

MIN-PAM-170 – Shafts Inspection from the circumference – Manual Phased-Array UT

Standard(s) :
– ASTM, E587

Material(s) :
– Carbon steel
– Stainless steel

Lengths : 6.0’’ (150 mm) and above

Diameters : 1.0’’ (25 mm) and above

Temperatures : from -20°C (-5°F) to 95°C (200°F)

Indication(s) of interest :
– Circumferential cracks
– Excessive circumferential wear

Advantages : 
– Easier interpretation (vs UT)
– Fast inspections
– Excellent probability of detection
– Screenshots recordings

Available Elements :
– Detailed procedure
– Excel report template
– Probe
– Instrument configuration
– Training and technical support

PAM Swing Shaft

GEN-PAM-201 – Bolts Inspection – Manual Phased-Array UT

Standard(s) :
– ASTM, E114
– ASTM, E587

Material(s) :
– Carbon steel
– Stainless steel

Lengths : from 2.0’’ (50 mm) to 36.0’’ (914 mm)

Diameters : 0.5’’ (12,7 mm) and above

Temperatures : from -20°C (-5°F) to 65°C (150°F)

Indication(s) of interest :
– Circumferential cracks

Advantages :
– Fast inspections
– Excellent probability of detection
– Easier interpretation (vs UT)
– Screenshots recordings

Available Elements :
– 
Detailed procedure
– Excel report template
– Demonstration Report
– Probe
– Instrument configurations
– Training and technical support

PAM Bolts